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SUS304 Industrial Tomato Sauce Processing Line For Large Tomato Processing Plants

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SUS304 Industrial Tomato Sauce Processing Line For Large Tomato Processing Plants

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Brand Name : Gofun

Model Number : GFM-TPL

Certification : ISO, CE certification

Place of Origin : Shanghai

MOQ : 1 SET

Price : Negotiable

Payment Terms : T/T, L/C, Western Union

Supply Ability : 20 sets per year

Delivery Time : 90 days after advanced payment

Packaging Details : International standard packaging for sea shipping

Voltage : 380V, customized

Condition : New

Warranty : 1 Year

Type : Turnkey processing line

Material : 304/316 stainless steel

Capacity : 60 to 4000 t/d, Customized

Feature : High efficiency

Application : Food and Beverage industrial

Product name : Automatic ketchup Production Line

After-sales service : Engineers available to service machinery overseas

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Description

The tomato processing line is capable of transforming fresh tomatoes into various final products. One of the most popular processes is the Tomato Sauce Production Line, which converts fresh tomatoes into tomato paste packaged in aseptic bags within drums. This comprehensive process involves several key stages: receiving fresh tomatoes, washing them, sorting, extracting the pulp, concentrating the mixture, sterilizing, and finally filling the product into aseptic bags within drums. The output is high-quality tomato paste ready for distribution.

Moreover, the tomato paste in aseptic bags within drums can undergo further processing to create a range of products such as tomato ketchup, sauces, juice, which can be conveniently packaged in sachets, stand-up pouches, metal cans, PP containers, bottles, gable top cartons, and other packaging formats.

  • The processing capacity for fresh tomatoes is customizable, ranging from 60 tons per day to 4000 tons per day to meet varying production needs.
  • Customers can choose between hot crushing or cold crushing processes for the tomatoes, depending on their preferences and specific requirements.
  • The brix level of the final tomato paste can be adjusted to align with customer specifications, typically falling within the ranges of 28-30% or 36-38% for optimal taste and consistency.
  • The tomato paste is carefully packaged in aseptic bags within drums, ensuring a shelf life of up to two years when stored at regular temperatures, guaranteeing product freshness and quality.
  • All materials used in the production process are food-grade, with the primary materials being either SUS 304 or SUS 316, carefully selected based on the unique demands of the operation to maintain hygiene and safety standards.
  • In addition to aseptic bag filling, we provide diverse packaging options such as metal cans, small sachets, stand-up pouches, and PET/PP containers for added convenience and versatility.
  • Furthermore, any waste fruit or vegetables generated during the production process can be repurposed into fertilizer, promoting sustainable practices and minimizing environmental impact through efficient resource utilization.

Raw materials fresh tomato
Final products Ketchup, tomato sauce
Processing capacity 60 tons/day to 4000 tons/day
Packaging materials Customer selection
Volume Customer selection
Final packaging Plastic buckets, glass bottles, American plastic bags, tins
Production Customized according to customer needs

Advantages

The Tomato Sauce Production Line from Shanghai Gofun machinery company is running with high effective, water saving, high extracting rate, safety quality control for final product, safety control for operators, etc.

Flowchart

SUS304 Industrial Tomato Sauce Processing Line For Large Tomato Processing Plants

FRESH TOMATO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ PREHEATING ⇒ PULPER & REFINER ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

The Tomato Sauce Production Line has been enhanced with a focus on optimizing the labor-intensive task of unloading fresh tomatoes from trucks upon delivery. An innovative discharge platform has been specially designed for this purpose. This platform, equipped with water guns, efficiently unloads tomatoes from trucks, transports them to the processing line, and performs pre-washing of the fresh tomatoes, streamlining the initial stages of production.

Key Components of the Tomato Sauce Production Line:

Discharge Platform with Water Guns:
The discharge platform, featuring water guns, effectively unloads and conveys fresh tomatoes from trucks to the processing line while facilitating pre-washing.
Elevator/Conveyor System:
This system is pivotal in transferring fresh tomatoes from external delivery points into the processing facility.
Washing:
Comprehensive washing of fresh tomatoes pre-crushing is vital. Bubble washing and spray washing machines are employed for this purpose. Additional washing phases can be integrated for stringent cleanliness standards, utilizing techniques like ultrasonic and ozone cleaning for enhanced effectiveness.
Sorting:
After washing, manual visual inspection is conducted to remove any substandard tomatoes.
Crushing:
The crusher operates at 1470 r/min to ensure thorough crushing of fresh tomatoes.
Preheating:
The pre-heater elevates the product's temperature post-crushing, typically adjustable between 45°C to 85°C. This step enhances juice extraction rates and preserves the color and flavor of the final tomato paste.
Pulper and Refiner:
These machines operate at 1470 r/min, utilizing centrifugal force and screens for refining. A dual-stage configuration with varying screen sizes is commonly utilized.
Evaporation:
A Forced Circulation Vacuum Evaporator concentrates the tomato paste under vacuum and low temperatures, retaining taste and nutrients and achieving paste with brix levels of 28-30 and 36-38.
Sterilization:
Tube-in-tube type sterilizers are employed for paste sterilization. The temperature and holding time are adjustable, typically heating the paste to around 115°C for 30 seconds before rapid cooling to preserve taste and nutrients.
Aseptic Filling:
An aseptic filling machine functions within a closed cycle system with the sterilizer, ensuring an aseptic environment through steam for cavity sterilization.
Storage or Blending:
The processed tomato paste can either be stored for later use or directed to blending processes as needed.

SUS304 Industrial Tomato Sauce Processing Line For Large Tomato Processing Plants

SUS304 Industrial Tomato Sauce Processing Line For Large Tomato Processing Plants


Product Tags:

Large Tomato Sauce Processing Line

      

Industrial Tomato Sauce Processing Line

      

SUS304 Tomato Sauce Processing Line

      
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