Commercial Mango Pulp Processing Plant - Energy-Saving Food Production Machinery
This integrated mango processing system enables multi-product manufacturing (puree, juice, dried mango, beverages). It integrates automated cleaning, peeling, pulping, concentration, drying and filling, streamlining the entire workflow.
With high automation, it reduces manual intervention and errors, suitable for small to large facilities. Made of food-grade 304/316 stainless steel, it meets international hygiene standards (FDA, CE) and ensures product safety.
Adjustable capacity (1–10 tons/hour) supports scalable operations. Its advanced tech preserves mango flavor and nutrients, helping enterprises expand product lines and boost market competitiveness.
Model Parameters
| Product name: | One-stop solution for mango processing line |
| Fresh fruit inlet capacity: | 500kg per hour ~ 25 tons per hour, customized |
| Raw material: | Fresh mango |
| End product: | Mango pulp puree, Mango concentrate, Mango sauce, Mango juice, Mango beverage |
| Final product Brix: | 14%~20% |
| Final package: | Aseptic bag, Aluminum can, Stand-up pouch, PP container, Plastic bottle, Glass jar, Gable top carton box, Tetra pack, etc |
| The main material for machines: | Food grade SUS304 or SUS316 |
| Warranty: | 12 months after commissioning |
| Operator needed: | About 10~12 persons |
| Voltage: | 380V 50Hz/ 110V 60Hz/ 415V 50Hz (adjustable to client's country standard) |
| Advantages: | Energy-saving, High efficiency, Water-saving, Stable performance |
Flowchart of Mango Processing
FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
Final Products & Package Types
The raw materials used in our processing line can include fresh mango and mango paste, among others. Our processing line can produce a variety of final products, such as mango paste, mango sauce, mango juice, mango powder, diced mango, and dried mango.
For final package, it can be aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.
Main Features of Our Mango Processing Line
- Full-process coverage: From mango pretreatment to finished product bottling, we handle everything in one stop, requiring no additional equipment.
- Safety compliant: Constructed with 304/316 stainless steel and FDA/CE certification, ensuring food safety.
- Intelligent and efficient: PLC precise parameter control, adjustable capacity from 500kg/h to 10t/h, significantly reducing labor costs.
- Energy-saving and environmentally friendly: Low-power design, saving energy compared to traditional equipment and reducing operating costs.
- Multifunctional adaptability: Processes mango pulp, various juices, and vegetable purees - one machine for multiple uses.
- Comprehensive service: Customized design + installation and commissioning + technical training + after-sales support, ensuring worry-free production.
Key Process of the Mango Processing Line
1. Discharge platform
We have developed a specialized drainage platform with water guns that simplifies the unloading of raw mangoes from trucks, while also offering the capability to pre-wash the mangoes, enhancing the efficiency of our production line.
2. Elevator
This machine is used to deliver fresh mango from outside the building to inside.
3. Washing
Thorough washing of fresh fruits is essential prior to the crushing process. Our cleaning methods include the use of bubble washers and brush & spray washers. For clients with higher cleaning standards, additional cleaning stages can be added. Furthermore, we offer optional ultrasonic and ozone cleaning methods to enhance the cleaning efficacy of our process.
4. Sorting
After the washing process, our staff visually inspects all fruits to identify any defects, ensuring that only high-quality fruits are used in our production line, guaranteeing the quality and safety of our final products.
5. Destoning
Our mango remover operates at a speed of 1470 r/min, effectively crushing the fresh mango to ensure that both the core and skin are thoroughly cleaned. This process minimizes waste and maximizes pulp yield, resulting in a more efficient and cost-effective production process. The core is extracted from the mill and the pulp is pumped to the next stage of the production line.
6. Preheating
The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step would help to higher the juice rate for next step, and also can protect the color and taste of the final product.
7. Pulper and refiner
Operating at a speed of 1470 r/min, this machine generates centrifugal force, facilitating the passage of the product through the screen and aiding in the refinement process. It is versatile and suitable for a wide range of fruits, including passion fruit, tomatoes, peaches, apricots, mangoes, and apples. The machine's adjustable speed and centrifugal force contribute to efficient and effective refinement, ensuring high-quality output for various fruit types.
8. Horizontal spiral centrifugal
The machine is used to reduce solids and impurities and ensure the mango pulp puree no impurities and black points.
9. Sterilizing
In our mango processing line, we prioritize the safety and quality of the mango pulp puree. To achieve this, we employ a tube-in-tube type sterilizer for the sterilization process. This sterilizer offers the flexibility of adjustable sterilization temperature and retention time, catering to the specific requirements of different products. The entire system is equipped with programmable control, facilitating precise control and automation of the sterilization process.
10. Aseptic Filling
The aseptic filling machine operates in tandem with a tube-in-tube sterilizer, creating a closed cycle system. Prior to production, the entire cycle undergoes thorough sterilization to establish an aseptic environment. The filling cavity is specifically designed to be vapor protected, maintaining sterility within the filling environment.
11. Storage or go blending
The final product can be either stored as-is or utilized as a raw material for the production of tomato sauce or ketchup. It serves as a versatile ingredient that can be further processed and transformed into these popular condiments.
