Our industrial mango processing line is a fully integrated solution designed to handle fresh mangoes from washing to final packing. Whether you need mango puree for beverage base, clarified juice for RTD drinks, or dried mango chips for snacks, this modular line can be configured to meet your exact requirements.
Key Processing Stages
Washing & Sorting: Rotary drum washer with high-pressure spray removes dirt and debris. Manual sorting conveyor allows workers to remove unripe or damaged fruits.
Peeling & Pitting: Optional automatic peeling machine and destoner for mangoes. For puree production, the fruit passes through a breaking machine followed by a double-stage pulper (rasper and refiner) to separate fiber and skin.
Mango Puree Processing: The extracted pulp can be directly sterilized (UHT or tubular) and aseptically filled into bag-in-box or drums. For concentrate production, a falling film evaporator removes water under low temperature to preserve flavor.
Mango Juice Processing: For clarified juice, the puree undergoes enzymatic liquefaction and ultrafiltration. For cloudy nectar, homogenization and vacuum deaeration ensure stable suspension.
Mango Dried Processing: Sliced mango goes through osmotic dehydration (sugar infusion) followed by multi-zone hot air drying. Optional freeze drying available for premium crispy mango chips.
Packaging: Final products can be packed in aseptic bags, glass jars, pouches (pre-made pouch machine available), or flow packs for dried mango.
Technical Specifications
Capacity: 5-100 tons of fresh mango per day
Material: SUS304 stainless steel (food grade)
Power: Customized based on capacity
Control system: PLC with touch screen, automatic temperature/pressure monitoring
Certifications: CE, ISO, UL (optional)
Why Choose Our Mango Processing Line?
High Yield: Optimized pulping and enzymatic treatment increase juice extraction by 15-20%
Energy Efficient: Falling film evaporator reduces steam consumption by 30% compared to traditional designs
Easy to Clean: CIP (clean-in-place) system integrated for all wet processing sections
Customizable: Modular design allows you to add or remove sections as your business grows
Turnkey Service: We provide layout design, installation, commissioning and training
Applications
Mango puree for juices, nectars, smoothies, baby food
Mango clarified juice for clear RTD beverages
Mango dried chips for snack packaging
Mango concentrate for export or further processing
Contact us today for a customized quotation based on your hourly capacity and final product requirements.
FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
Our processing line utilizes fresh mango and mango paste as raw materials to produce various final products including mango paste, mango sauce, mango juice, mango powder, diced mango, and dried mango.
Available packaging formats include aseptic bags, metal cans, sachets, stand-up pouches, PP containers, glass bottles, PET bottles, and gable top cartons.
1. Discharge Platform
Specialized drainage platform with water guns simplifies raw mango unloading from trucks while providing pre-washing capabilities to enhance production line efficiency.
2. Elevator
This machine transports fresh mango from outside the building to inside the processing facility.
3. Washing
Thorough washing of fresh fruits prior to crushing using bubble washers and brush & spray washers. Optional ultrasonic and ozone cleaning methods available for enhanced cleaning efficacy.
4. Sorting
Visual inspection by staff after washing to identify defects, ensuring only high-quality fruits proceed through the production line.
5. Destoning
Mango remover operates at 1470 r/min, effectively crushing fresh mango to ensure thorough cleaning of core and skin, maximizing pulp yield and production efficiency.
6. Preheating
Adjustable temperature pre-heater (45℃ to 85℃) increases juice yield for subsequent processing while protecting final product color and taste.
7. Pulper and Refiner
Operating at 1470 r/min, this machine generates centrifugal force to pass product through screens for refinement. Suitable for various fruits including passion fruit, tomatoes, peaches, apricots, mangoes, and apples.
8. Horizontal Spiral Centrifugal
Reduces solids and impurities to ensure mango pulp puree is free from contaminants and black spots.
9. Sterilizing
Tube-in-tube type sterilizer with adjustable temperature and retention time for different product requirements. Programmable control system ensures precise automation.
10. Aseptic Filling
Operates with tube-in-tube sterilizer in closed cycle system. Vapor-protected filling cavity maintains sterility throughout the packaging process.
11. Storage or Blending
Final product can be stored as-is or used as raw material for producing mango sauce or other products.
