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Apple Juice Concentrate Processing Line | Multi-Effect Evaporation & Aroma Recovery System

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Apple Juice Concentrate Processing Line | Multi-Effect Evaporation & Aroma Recovery System

Model Number : GFM-APL, GFM-PPL

Capacity : 20T/day ~ 1500T/day, according to customers

Payment Terms : T/T,Western Union,L/C

After-sales service provided : Engineers available to service machinery overseas

Type : Turnkey processing line

MOQ : 1 set

Delivery Time : 45~90 days

Material : Food standard SUS 304, 316, accourding to customer

Price : Negotiable

Voltage : 220/380/440V, according to customers

Certification : CE/ISO9001

Special process : HPP (high pressure processing), UHP (ultra-high pressure processing)

Product name : Apple/pear juice processing line

Place of Origin : Shanghai, China

End products : NFC juice, cloudy juice, clear juice, concentrate juice, beverage

Packaging Details : International standard package for shipping

Supply Ability : 20 sets per year

Warranty : 1 Year

Brand Name : Gofun

Application : Apple, pear

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Apple Juice Concentrate Processing Line | Multi-Effect Evaporation & Aroma Recovery System

This advanced apple juice concentrate processing line is designed to produce high-Brix apple juice concentrate (AJC, typically 70° Brix) with optimal energy efficiency and superior flavor retention. The line integrates our proprietary multi-effect falling film evaporator, which reduces energy consumption by up to 50% compared to single-effect systems. The most critical component is the integrated aroma recovery unit, which captures the volatile flavor compounds (esters, aldehydes) stripped during evaporation. These captured “top notes” can be added back to the concentrate or sold separately as natural apple flavoring, significantly enhancing the value of the final product. The concentration process is carried out under vacuum and low temperature to prevent caramelization and heat damage. The final concentrate is chilled and can be stored in aseptic tanks or filled into drums/bags. This line is a cornerstone investment for producers targeting the global bulk concentrate market, beverage manufacturers, and food ingredient companies, offering a product that meets the stringent quality standards of international buyers.

Technical Specifications
Product Name One-stop solution for apple processing line
Fresh Fruit Inlet Capacity 500kg per hour ~ 25 tons per hour, customized
Raw Material Fresh apple
End Products Apple pulp, apple puree, apple juice, apple jam, dry apple and more
Final Product Brix 10%~12%
Final Packaging Aseptic bag, Aluminum can, Stand-up pouch, PP container, Plastic bottle, Glass jar, Gable top carton box, Tetra pack, etc
Machine Material Food grade SUS304 or SUS316
Warranty 12 months after commissioning
Operators Required About 10~12 persons
Voltage 380V 50Hz/ 110V 60Hz/ 415V 50Hz (adjustable to client's country standard)
Key Advantages Energy-saving, High efficiency, Water-saving, Stable performance
Production Process Overview
1Discharge Platform
Fresh apples are unloaded from trucks using a dedicated platform with water guns and transported to the production line via water flow. This area also serves as a pre-washing station before processing begins.
2Elevator
Transports fresh apples from external receiving areas into the processing facility.
3Washing
Fresh apples undergo thorough cleaning before skin and seed removal. Additional cleaning stages, including ultrasonic and ozone cleaning, can be integrated for enhanced sanitation.
Apple Juice Concentrate Processing Line | Multi-Effect Evaporation & Aroma Recovery System
4Sorting
After washing, apples are visually inspected by operators to identify and remove any defective fruit, ensuring only quality produce proceeds to processing.
Apple Juice Concentrate Processing Line | Multi-Effect Evaporation & Aroma Recovery System Apple Juice Concentrate Processing Line | Multi-Effect Evaporation & Aroma Recovery System
5Crushing
GFM-FC series crushers utilize advanced technology for high-precision crushing of apples and other fruits. This fine grinding process enhances the efficiency of subsequent processing stages.
Apple Juice Concentrate Processing Line | Multi-Effect Evaporation & Aroma Recovery System
6Preheating
Crushed material is heated to temperatures between 45°C and 85°C. This step improves juice yield in subsequent extraction while preserving color and flavor characteristics.
Apple Juice Concentrate Processing Line | Multi-Effect Evaporation & Aroma Recovery System
7Belt Type Juice Extractor
Advanced belt press technology delivers high-efficiency juice extraction with over 70% yield. Features energy-saving design and automated control for optimal performance.
Apple Juice Concentrate Processing Line | Multi-Effect Evaporation & Aroma Recovery System
8Sterilizing
Tube sterilizers process apple puree and applesauce at ultra-high temperatures (approximately 115°C for 30 seconds) followed by immediate cooling. This preserves taste and nutritional content while ensuring product safety.
Apple Juice Concentrate Processing Line | Multi-Effect Evaporation & Aroma Recovery System Apple Juice Concentrate Processing Line | Multi-Effect Evaporation & Aroma Recovery System
9Aseptic Filling
Closed-loop aseptic filling systems work in conjunction with sterilizers. The filling chamber maintains vapor protection and sterile conditions, with mirror welding technology ensuring clean, smooth surfaces. Includes CIP and Auto SIP capabilities for various packaging formats.
Apple Juice Concentrate Processing Line | Multi-Effect Evaporation & Aroma Recovery System Apple Juice Concentrate Processing Line | Multi-Effect Evaporation & Aroma Recovery System
10Storage or Blending
Finished products can be stored directly or used as raw materials for further processing into apple sauce, ketchup, or other value-added products.
Apple Juice Concentrate Processing Line | Multi-Effect Evaporation & Aroma Recovery System

Product Tags:

Apple juice concentrate processing line

      

Multi-effect evaporation apple processing

      

Aroma recovery system for apple juice

      
Quality Apple Juice Concentrate Processing Line | Multi-Effect Evaporation & Aroma Recovery System for sale

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