High-Capacity Tomato Paste & Sauce Processing Line – 60-1500TPD Fully Automated
Our High-Capacity Tomato Paste & Sauce Processing Line is engineered for industrial-scale production, delivering exceptional output and consistent quality for large food processing facilities. With processing capacities ranging from 60 to 1500 tons of fresh tomatoes per day, this fully automated line is designed for 24/7 continuous operation in demanding production environments.
The line incorporates world-class processing technologies including cold/hot break systems that allow precise control over paste viscosity and color, multi-effect vacuum evaporators that concentrate juice at low temperatures (<70°C) to preserve lycopene and natural flavor, and tubular UHT sterilizers that ensure commercial sterility without compromising product quality. The system also features advanced automation with PLC controls and HMI touchscreen interface, allowing operators to monitor and adjust key parameters in real time. All product-contact components are constructed from food-grade 304 stainless steel, providing corrosion resistance and ensuring compliance with international food safety standards.
This high-capacity line supports diverse end products including tomato paste (28-30% or 36-38% Brix), ketchup, table sauce, puree, and concentrate for B2B ingredient supply. It integrates seamlessly with aseptic bag filling systems for bulk packaging as well as bottle filling for retail-ready products. We offer complete turnkey services including factory layout planning, equipment installation, full-line commissioning, and extensive operator training. With a proven track record of exports to markets including Cambodia, Thailand, Vietnam, Yemen, Kenya, and the Philippines, our high-capacity tomato processing lines deliver the reliability and performance that industrial-scale processors demand. Contact us for a customized solution tailored to your capacity targets.
Technical Specifications
| Product Name |
One-stop solution for mango processing line |
| Fresh Fruit Inlet Capacity |
500kg per hour ~ 25 tons per hour, customized |
| Raw Material |
Fresh mango |
| End Products |
Mango pulp puree, Mango concentrate, Mango sauce, Mango juice, Mango beverage |
| Final Product Brix |
14%~20% |
| Final Package Options |
Aseptic bag, Aluminum can, Stand-up pouch, PP container, Plastic bottle, Glass jar, Gable top carton box, Tetra pack, etc |
| Machine Material |
Food grade SUS304 or SUS316 |
| Warranty |
12 months after commissioning |
| Operator Requirement |
About 10~12 persons |
| Voltage |
380V 50Hz/ 110V 60Hz/ 415V 50Hz (adjustable to client's country standard) |
| Advantages |
Energy-saving, High efficiency, Water-saving, Stable performance |
Processing Flowchart
FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
Final Products & Packaging Options
Our processing line utilizes fresh mango and mango paste as raw materials to produce various final products including mango paste, mango sauce, mango juice, mango powder, diced mango, and dried mango.
Available packaging formats include aseptic bags, metal cans, sachets, stand-up pouches, PP containers, glass bottles, PET bottles, and gable top cartons.
Key Features
- Full-process Integration: Comprehensive mango processing from pretreatment to bottling of finished products within a single integrated system
- Safety Assurance: Built with 304/316 stainless steel and FDA/CE certification for ensuring food safety standards
- Smart and Productive: Precise parameter control via PLC with adjustable capacity ranging from 500kg/h to 10t/h
- Energy-efficient and Eco-friendly: Low-power configuration to minimize operational expenses
- Versatile Functionality: Capable of processing mango pulp, various juices, and vegetable purees
- Complete Support: Tailored design, installation, commissioning, technical training, and post-sales assistance services
Detailed Process Steps
1. Discharge Platform
Specialized drainage platform with water guns simplifies raw mango unloading from trucks while providing pre-washing capabilities to enhance production line efficiency.
2. Elevator
This machine transports fresh mango from outside the building to inside the processing facility.
3. Washing
Thorough washing of fresh fruits prior to crushing using bubble washers and brush & spray washers. Optional ultrasonic and ozone cleaning methods available for enhanced cleaning efficacy.
4. Sorting
Visual inspection by staff after washing to identify defects, ensuring only high-quality fruits proceed through the production line.
5. Destoning
Mango remover operates at 1470 r/min, effectively crushing fresh mango to ensure thorough cleaning of core and skin, maximizing pulp yield and production efficiency.
6. Preheating
Adjustable temperature pre-heater (45℃ to 85℃) increases juice yield for subsequent processing while protecting final product color and taste.
7. Pulper and Refiner
Operating at 1470 r/min, this machine generates centrifugal force to pass product through screens for refinement. Suitable for various fruits including passion fruit, tomatoes, peaches, apricots, mangoes, and apples.
8. Horizontal Spiral Centrifugal
Reduces solids and impurities to ensure mango pulp puree is free from contaminants and black spots.
9. Sterilizing
Tube-in-tube type sterilizer with adjustable temperature and retention time for different product requirements. Programmable control system ensures precise automation.
10. Aseptic Filling
Operates with tube-in-tube sterilizer in closed cycle system. Vapor-protected filling cavity maintains sterility throughout the packaging process.
11. Storage or Blending
Final product can be stored as-is or used as raw material for producing mango sauce or other products.
