Product Description
Transform fresh mangoes into high-quality puree, juice, or concentrate – with a complete turnkey solution designed for industrial-scale production.
Are you looking to set up a mango processing factory but struggling to coordinate equipment from multiple suppliers? From sorting and washing to juicing, sterilization, and aseptic filling – our complete line eliminates compatibility issues and delivers a seamlessly integrated system.
Complete processing line includes:
1. Raw Material Preparation
Sorting conveyor with inspection platform – removes unripe or damaged mangoes
Roller or brush washing machine – removes dirt, spray residue, and field heat
Blanching unit (85-95°C) – inactivates enzymes to prevent browning and preserve color
2. Pulping & Juicing System
Hammer crusher or rasping machine – breaks down mango flesh and fibers
Double-stage finisher (0.6mm + 0.4mm sieves) – separates peel, fiber, and seeds from puree
Refiner for ultra-fine texture – ideal for drinking juice or baby food
Optional: Enzymatic treatment for clear mango juice
3. Concentration (Optional)
Multi-effect vacuum evaporator – concentrates puree from 12-14°Brix to 28-30°Brix
Aroma recovery system available
4. Sterilization & Aseptic Filling System
Scraped surface heat exchanger or tubular sterilizer – handles high-viscosity mango puree
UHT sterilization (121°C / 5-15 seconds) – kills microorganisms while retaining flavor, color, and nutrients
Aseptic bag filling machine – for 200L drums, 1000L bin, or 5-25L bag-in-box
Cooling system – rapidly cools product to room temperature before filling
FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
Our processing line utilizes fresh mango and mango paste as raw materials to produce various final products including mango paste, mango sauce, mango juice, mango powder, diced mango, and dried mango.
Available packaging formats include aseptic bags, metal cans, sachets, stand-up pouches, PP containers, glass bottles, PET bottles, and gable top cartons.
1. Discharge Platform
Specialized drainage platform with water guns simplifies raw mango unloading from trucks while providing pre-washing capabilities to enhance production line efficiency.
2. Elevator
This machine transports fresh mango from outside the building to inside the processing facility.
3. Washing
Thorough washing of fresh fruits prior to crushing using bubble washers and brush & spray washers. Optional ultrasonic and ozone cleaning methods available for enhanced cleaning efficacy.
4. Sorting
Visual inspection by staff after washing to identify defects, ensuring only high-quality fruits proceed through the production line.
5. Destoning
Mango remover operates at 1470 r/min, effectively crushing fresh mango to ensure thorough cleaning of core and skin, maximizing pulp yield and production efficiency.
6. Preheating
Adjustable temperature pre-heater (45℃ to 85℃) increases juice yield for subsequent processing while protecting final product color and taste.
7. Pulper and Refiner
Operating at 1470 r/min, this machine generates centrifugal force to pass product through screens for refinement. Suitable for various fruits including passion fruit, tomatoes, peaches, apricots, mangoes, and apples.
8. Horizontal Spiral Centrifugal
Reduces solids and impurities to ensure mango pulp puree is free from contaminants and black spots.
9. Sterilizing
Tube-in-tube type sterilizer with adjustable temperature and retention time for different product requirements. Programmable control system ensures precise automation.
10. Aseptic Filling
Operates with tube-in-tube sterilizer in closed cycle system. Vapor-protected filling cavity maintains sterility throughout the packaging process.
11. Storage or Blending
Final product can be stored as-is or used as raw material for producing mango sauce or other products.
