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Apple Jam Production Line 500-5000BPH Filling

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Shanghai Gofun Machinery Co., Ltd.

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Apple Jam Production Line 500-5000BPH Filling

Model Number : GFM-APL, GFM-PPL

Capacity : 20T/day ~ 1500T/day, according to customers

MOQ : 1 set

Delivery Time : 45~90 days

Material : Food standard SUS 304, 316, accourding to customer

Certification : CE, ISO

Packaging Details : International standard package for shipping

Payment Terms : T/T,Western Union,L/C

After-sales service provided : Engineers available to service machinery overseas

Type : Turnkey processing line

Brand Name : Gofun

Application : Apple, pear

Place of Origin : Shanghai, China

End products : NFC juice, cloudy juice, clear juice, concentrate juice, beverage

Price : Negotiable

Voltage : 220/380/440V, according to customers

Supply Ability : 20 sets per year

Warranty : 1 Year

Product name : Apple/pear juice processing line

Special process : HPP (high pressure processing), UHP (ultra-high pressure processing)

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Apple Jam Production Line 500-5000BPH Filling

This apple jam production line covers the complete process from fresh apple intake to sealed jar output, designed for consistent texture and reliable preservation.

Complete Jam Processing Flow

The line begins with bubble washing to remove field debris, followed by manual sorting and crushing. A pulping machine refines the crushed fruit into smooth puree while separating core and peel residue. The puree then enters an evaporator for controlled concentration, where temperature and time are managed to achieve desired thickness without sacrificing natural apple flavor.

Filling and Sealing

After concentration, a precision filling machine dispenses consistent portions into glass jars or cans. Sealing equipment (capping or can seaming) follows immediately, creating an airtight barrier against microbial contamination. Standard filling rates range from 500 to 5,000 jars per hour, depending on container size.

Sterilization and Shelf Life

For products requiring extended shelf life, a high-temperature short-time sterilizer is integrated before filling. This achieves commercial sterility while minimizing heat exposure that could degrade texture or color.

Construction and Controls

All product-contact surfaces use SUS304 stainless steel. The filling system operates under PLC control with touchscreen interface, displaying real-time parameters including fill weight, speed, and CIP status.

Packaging Flexibility

The line accepts glass jars, metal cans, and PET containers with changeover achievable through adjustable guide rails and quick-release components. Custom mold options are available for non-standard container formats

Technical Specifications

Product Name	One-stop solution for apple processing line
Fresh Fruit Inlet Capacity	500kg per hour ~ 25 tons per hour, customized
Raw Material	Fresh apple
End Products	Apple pulp, apple puree, apple juice, apple jam, dry apple and more
Final Product Brix	10%~12%
Final Packaging	Aseptic bag, Aluminum can, Stand-up pouch, PP container, Plastic bottle, Glass jar, Gable top carton box, Tetra pack, etc
Machine Material	Food grade SUS304 or SUS316
Warranty	12 months after commissioning
Operators Required	About 10~12 persons
Voltage	380V 50Hz/ 110V 60Hz/ 415V 50Hz (adjustable to client's country standard)
Key Advantages	Energy-saving, High efficiency, Water-saving, Stable performance

Production Process Overview

1Discharge Platform

Fresh apples are unloaded from trucks using a dedicated platform with water guns and transported to the production line via water flow. This area also serves as a pre-washing station before processing begins.

2Elevator

Transports fresh apples from external receiving areas into the processing facility.

3Washing

Fresh apples undergo thorough cleaning before skin and seed removal. Additional cleaning stages, including ultrasonic and ozone cleaning, can be integrated for enhanced sanitation.

4Sorting

After washing, apples are visually inspected by operators to identify and remove any defective fruit, ensuring only quality produce proceeds to processing.

5Crushing

GFM-FC series crushers utilize advanced technology for high-precision crushing of apples and other fruits. This fine grinding process enhances the efficiency of subsequent processing stages.

6Preheating

Crushed material is heated to temperatures between 45°C and 85°C. This step improves juice yield in subsequent extraction while preserving color and flavor characteristics.

7Belt Type Juice Extractor

Advanced belt press technology delivers high-efficiency juice extraction with over 70% yield. Features energy-saving design and automated control for optimal performance.

8Sterilizing

Tube sterilizers process apple puree and applesauce at ultra-high temperatures (approximately 115°C for 30 seconds) followed by immediate cooling. This preserves taste and nutritional content while ensuring product safety.

9Aseptic Filling

Closed-loop aseptic filling systems work in conjunction with sterilizers. The filling chamber maintains vapor protection and sterile conditions, with mirror welding technology ensuring clean, smooth surfaces. Includes CIP and Auto SIP capabilities for various packaging formats.

10Storage or Blending

Finished products can be stored directly or used as raw materials for further processing into apple sauce, ketchup, or other value-added products.

Quality Apple Jam Production Line 500-5000BPH Filling for sale

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