Automatic 20T/H Mango Processing Line High Quality Service SS304
Product description of the mango processing line
Mango processing lines can produce everything from fresh mangoes to different types of final products. Popular products such as mango pulp, mango puree, mango concentrate paste, mango sauce, mango juice and mango beverage processing lines produce finished products ranging from fresh mangoes to aseptic bags in drums.
The processing line mainly includes raw mango receiving system, washing system, sorting system, pitching system, preheating system, thawing purification system, filtering system, concentration system, sterilization system and aseptic filling system. The sterilized bags can then be put into drums to get the final product.
You can also use the mango paste in aseptic drum bags to make mango juice beverage fillings, sauces, standing pouches, metal cans, aluminum cans, PP containers, PET bottles, glass jars, gable lids, etc.
Gofun can not only provide tomato processing equipment for your factory, but also provide a one-stop solution from A to Z, including:
- Technical consultation
- customized proposal design
- Equipment manufacturing
- On-site installation commissioning and training
- 1 year after-sales service warranty
- Lifetime service
- package design and purchase
Main parameters of the mango production line
| Product name: | One-stop solution for mango processing line |
| Fresh fruit inlet capacity: | 500kg per hour ~ 25 tons per hour, customized |
| Raw material: | Fresh mango |
| End product: | Mango pulp puree, Mango concentrate, Mango sauce, Mango juice, Mango beverage |
| Final product Brix: | 14%~20% |
| Final package: | Aseptic bag, Aluminum can, Stand-up pouch, PP container, Plastic bottle, Glass jar, Gable top carton box, Tetra pack, etc |
| The main material for machines: | Food grade SUS304 or SUS316 |
| Warranty: | 12 months after commissioning |
| Operator needed: | About 10~12 persons |
| Voltage: | 380V 50Hz/ 110V 60Hz/ 415V 50Hz (adjustable to client's country standard) |
| Advantages: | Energy-saving, High efficiency, Water-saving, Stable performance |
Flowchart of tomato paste/ sauce or ketchup processing
FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
Final products & Package types for the mango project
Shanghai Gofun machinery company offers all kinds of mango processing line.
The raw material can be fresh mango, mango paste, etc. And the final product can be mango paste, mango sauce, mango juice, mango powder, diced mango, dried mango, etc.
For final package, it can be aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.
Key process of the mango processing line
Now Shanghai Gofun machinery company will introduce the information of mango pulp puree or mango paste concentrate processing line to show it works.
1. Discharge platform
When fresh mangoes usually arrive in large trucks, they are very difficult to unload by hand. So design an unloading platform and use water gun to unload the fresh mangoes from the truck and use water to transport the fresh mangoes to the processing line. In addition, the unloading platform has another feature that allows you to pre-wash the fresh mangoes before processing.
2. Elevator
This machine is used to deliver fresh mango from outside the building to inside.
3. Washing
Before crushing, fresh fruit should be washed carefully. For washing, you can use both the bubble washing machine and the brush and spray washing machine. Additional stages of cleaning can be added if cleaning requirements are high. In addition, ultrasonic cleaning and ozone cleaning can be added to enhance the cleaning effect.
4. Sorting
After washing, the surface of the fruit is clean, we can check the situation of all the fruit by human eye, and sort out the bad tomatoes by human.
5. Destoning
The Mango Pitter runs at a speed of 1470 rpm to shred fresh mangoes and thoroughly clean all mango seeds and skins. This significantly reduces waste and improves pulp yield. The core is shipped offsite and the pulp is sent to the next step.
6. Preheating
The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and taste of the final product.
7. Pulper and refiner
This machine also operates at a speed of 1470 rpm, creating centrifugal force that forces the product through the sieve and contributes to the finishing of the product. I usually use his two stages of pulper and refiner. Sieves for each stage are different. The sieve is larger in the first stage and smaller in the second stage. A two-stage digester, which increases the yield of tomato paste, can reach 60% to 75%. After thawing, separate the tomato skins and seeds from the tomato paste. The machine works with large capacity and stable performance. The sieve can be replaced and is easy to use. Suitable for a variety of fruits such as passion fruit, tomatoes, peaches, apricots, mangoes and apples.
8. Horizontal spiral centrifugal
The machine is used to reduce solids and impurities and ensure the mango pulp puree no impurities and black points.
9. Sterilizing
Mango pulp puree uses a tube-in-tube sterilizer. Sterilization temperature and holding time are adjustable. In this machine, the tomato paste is heated to a very high temperature of about 115°C, held for 30 seconds and then immediately cooled to ambient temperature. In this way, the test and nutrients of the tomato paste can be protected as much as possible.The whole system adopts programmable control. The operating system adopts an image man-machine interface suitable for intuitively grasping the operating status of each component of the device.
10. Aseptic Filling
The aseptic filling machine works together with the tube in tube type sterilizer. It’s a closed cycle. Before production, the cycle will be fully sterilized to make sure the aseptic environment. And the filling cavity is also protected by steam to make sure the filling environment is also aseptic. Safety - providing several security methods. Using mirror welding tech to ensure tidy and smooth welding line. Separate control panel. CIP and auto SIP available together with sterilizer. Easy to adjust to match the different volumes and sizes of aseptic bags
11. Storage or go blending
The finished product can be stored or used as the raw material to make the tomato sauce or ketchup.
Our Services for the mango processing line
1. Technical support
2. Marketing suggestion
3. Final packing suggestion and design
4. Factory building and design
After-Sales Service
1. Oversea technical support
2. Oversea equipment maintenance
3. English speaking engineers available to provide technical support
Product Tags:
|
|
Automatic Mango Processing Line 20T/H Food Grade SS304 Images
|
